Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
512127 May 2024Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
512225 May 2024Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
512325 May 2024Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.		OtherWASHING PLANT
512424 May 2024Scheduled Maintenance1.check transformer temp. and oil level.
2. check transformer oil lekage.
3.check crystal colors.		Furnace IIFURNACE 2 TRANSFORMER NO. 2
512524 May 2024Scheduled Maintenance1.check transformer temp. and oil level.
2. check transformer oil lekage.
3.check crystal colors.		Furnace IFURNACE 1 TRANSFORMER
512624 May 2024Scheduled Maintenance1.check solenoid valve condition and its pipe condition.
2.check pneumatic cylinders and air supply line.
3. check charging chute lekage. if it is than inform HOD.		Furnace ICHARGING CHUTES
512724 May 2024Scheduled Maintenance1.check solenoid valve condition and its pipe condition.
2.check pneumatic cylinders and air supply line.
3. check charging chute lekage. if it is than inform HOD.		Furnace IICHARGING CHUTES
512824 May 2024Scheduled Maintenance1. checking loose parts and check the hydraulic oil level in the tank.
2. check solenoid valve working conditions and adjust oil pressure.
3. check hydraulic line leakage.		Furnace IHYDRAULIC POWER PACK NO. 1
512924 May 2024Scheduled Maintenance1. checking loose parts and check the hydraulic oil level in the tank.
2. check solenoid valve working conditions and adjust oil pressure.
3. check hydraulic line leakage.		Furnace IIHYDRAULIC POWER PACK NO. 2
513024 May 2024Scheduled Maintenance1. check the water manifold line, T section, and valves.
2. check leakage of hose pipes.		Furnace IWATER MAINEFOLD