Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1635104 May 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings. It is done.
2. lubrication of rollers and check conditions. BC 2 ITS ROLLER CONDITION IS NOT OK. WE FIX IT. NOW it's OK.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.BC 2 AND BC 6 BELT CONDITION IS NOT OK. WE REPAIR BELT. NOW IT IS OK.
4. gearbox oil level check and if not then fill as per requirement. IT IS OK.
5. check coupling and key ( if damaged than inform and change) and do the greasing. IT IS OK.
6. check the drum condition. IT IS OK.
7. check mounting frame welding condition. IT IS OK.
OtherRMHS CONVEYOR
1635204 May 2020Breakdown ShutdownITS ELECTRODE IS BROKEN. SO WE OUT IT. NOW FURNACE IS RUNNING.Furnace IELECTRODE 2
1635304 May 2020Breakdown Maintenanceit's not working. so we check and find that LC 6 not shown in indication. it is repaired now it's ok.OtherWEIGH BRIDGE
1635404 May 2020Otherfor Mansa
starter to motor 60 meters cable arrangement is done.
OtherPUMP
1635504 May 2020Breakdown Maintenanceits intercom not working. we find out the problem. its wire is cut so we repair it now it's ok.OtherWEIGH BRIDGE
1635604 May 2020Otherguest house side one CFL and tv room side one cfl fitting is done.OtherOTHERS
1635703 May 2020Breakdown ShutdownHOOD WATER PIPE LEAKAGE. WE REPAIR IT. NOW, IT OK.Furnace IIHOOD SECTION
1635802 May 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes. It is done.
2.hydraulic pump and motor coupling. Checking but coupling condition is not good we in from it to HOD.
3. checking the hydraulic oil level and if not then fill. IT IS OK.
4. check hopper welding sections.IT IS OK.

CONVEYOR NO 1
1. greasing of bearings. IT IS DONE.
2. lubrication of rollers and check conditions. SOME ROLLER CONDITION IS NOT GOOD WE INFORM IT TO HOD.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.IT IS OK.
4. gearbox oil level check and if not then fill as per requirement.IT IS OK.
5. check coupling and key ( if damaged than inform and change) and do the greasing.IT IS OK.
6. check the drum condition.IT IS OK.
7. check mounting frame welding condition.IT IS OK.


CRUSHER
WE OUT CRUSHER BECAUSE SMALL MATERIAL IS COMING FOR WASHING.

VIBRATOR
1. check the spring condition.IT IS GOOD.
2. check V belts condition.ONE V BELT IS NOT GOOD SO WE FIT ONE OTHER.
3. check vibrations if not good then adjust.IT IS OK.FOR MORE VIBRATION WE increase weight.
4. check the frame welding condition. small frame is damage from spring side so we weld it.

ROLLER
1. check roller speed.it is ok.
2.greasing of bearings.it is done.
3.gearbox oil level check and if not then fill as per requirement.it is checked.
4. check coupling and key ( if damaged than inform and change) and do the greasing.it is ok.
5. check the drum condition.it is ok
6. check the mounting frame welding condition.it is ok.

DISCHARGE CONVEYOR
1. greasing of bearings.it is done.one bearing is damaged so we replace it.
2. lubrication of rollers and check conditions.some roller condition is not good we inform it to Hod.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement.it is ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it is ok.
6. check the drum condition.it is ok.
7. check mounting frame welding condition.it is ok.we weld one plate on discharge side.
OtherWASHING PLANT
1635902 May 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. It is ok.
2. check panel board, clean, & tight all loose parts.it is ok.we tight all loose connection.
3. all parts clean by hand blower. Cleaning is done.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's working.
5. check the high mast lights also.all lights are working.
OtherWASHING PLANT
1636002 May 2020Breakdown MaintenanceWe check the water pump and changed its gland rope due to heavy water leakage.OtherWATER PUMP (WASHING PLANT)