Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1628109 May 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 1

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. SHAFT CONDITION IS GOOD.
2. check the gearbox oil level, leakage, and fill if required. GRAR BOX HAS LEAKAGE. WE FILL GREASE INSIDE.
3. check all fasteners and mounting bolts. IT IS OK.
4. check frame welding conditions. IT IS OK.
5. check end traveling gears condition and do the greasing.

CT.
ITS GEARS ARE OK. WE CHECKED GEARBOX AND FILL SOME GRESE.

HT.
ROPE AND HOOK CONDITION IS GOOD. WE GRESEING ROPE.		OtherTAPPING SEC. CRANE NO. 1
1628209 May 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 1

LT, CT, HT
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. CHECKED MOTOR CONDITION AND IT IS GOOD.
2. check panel board, clean, & tight all loose parts. CLEAN AND TIGHTS ALL PARTS.
3. all parts clean by hand blower.
4. check limit switches and its condition. IT IS OK.
OtherTAPPING SEC. CRANE NO. 1
1628309 May 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 2

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. GREASING OF COUPLING AND SHAFT CONDITION IS GOOD.
2. check the gearbox oil level, leakage, and fill if required. GEARBOX IS OK.
3. check all fasteners and mounting bolts. IT IS OK.
4. check frame welding conditions. IT IS OK.
5. check end traveling gears condition and do the greasing. IT IS OK.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. IT IS OK.
2. check the gearbox oil level, leakage, and fill if required. GEARBOX IS OK.NO LEAKAGE.
3. check all fasteners and mounting bolts. IT IS OK.
4. check frame welding conditions. IT IS OK.
5. check end traveling gears condition and do the greasing. IT IS OK.

HT.
1. check rope drum, hook, rope condition. greasing of rope. GREASING OF ROPE IS DONE.
2. check all fasteners and mounting bolts. it is ok.
3. check frame welding conditions. it is ok.

OtherCHIPPING YARD CRANE NO. 2
1628409 May 2020Breakdown Maintenancevibrators bearing fitting is done. bearing no is 6313. we also fit 2 v belts which no is B 64. also fit 2 counterweights and well balanced.OtherVIBRATOR SCREEN MACHINE ( WASHING PLANT)
1628509 May 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes is done.
2.hydraulic pump and motor coupling.it is ok. But coupling condition is not good.
3. checking the hydraulic oil level and if not then fill.it is ok.
4. check hopper welding sections.it is ok.

CONVEYOR NO 1
1. greasing of bearings is done.
2. lubrication of rollers and check conditions. It is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.we change 2 belts belt no is B 63.
4. gearbox oil level check and if not then fill as per requirement. IT IS OK. WE FILL GRESE AND GEAR BOX OIL ALSO.
5. check coupling and key ( if damaged than inform and change) and do the greasing.IT IS OK.
6. check the drum condition.IT IS OK.
7. check mounting frame welding condition.IT IS OK.

CRUSHER
IT IS OUT DUE TO SMALL MATERIALS FOR WASHING.

VIBRATOR
1. check the spring condition.IT IS OK.
2. check V belts condition.WE CHNAGE 2 BLTS NO IS B64.
3. check vibrations if not good then adjust.IT IS OK.
4. check the frame welding condition.IT IS OK.

ROLLER
1. check roller speed.IT IS OK.
2.greasing of bearings IS DONE.
3.gearbox oil level check and if not then fill as per requirement.WE FILL SOME GRESE.
4. check coupling and key ( if damaged than inform and change) and do the greasing.IT IS OK.
5. check the drum condition.IT IS OK.
6. check the mounting frame welding condition.IT IS OK.

DISCHARGE CONVEYOR
1. greasing of bearings IS DONE.
2. lubrication of rollers and check conditions.IT IS OK.WE CHANGE SOME ROLLERS AND RETURN ROLLERS.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.IT IS OK. NEW BELT B63.
4. gearbox oil level check and if not then fill as per requirement.WE FILL SOME GRESE AND GEAR BOX OIL.
5. check coupling and key ( if damaged than inform and change) and do the greasing.IT IS OK.
6. check the drum condition.IT IS OK.
7. check mounting frame welding condition.IT IS OK. WE WELDING SOME BREAK JOINTS.
OtherWASHING PLANT
1628609 May 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. CHECKED MOTOR AND ITS CONDITION. IT IS OK.
2. check panel board, clean, & tight all loose parts. CLEAN AND. TIGHTING ALL PARTS.
3. all parts clean by hand blower. IT IS OK.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. IT IS OK.
5. check the high mast lights also. IT IS OK.		OtherWASHING PLANT
1628709 May 2020Breakdown MaintenanceIt's servicing is done. All load cells bottom side and top side shaking balls also cleaned.we are changing 5 nos balls which are rusted.OtherWEIGH BRIDGE
1628809 May 2020Breakdown Maintenanceits water trolly front left side leaf spring is broken.we weld all plates and fitting is done. now its ok.OtherTATA TIPPER
1628908 May 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 3

LT.
1. checked coupling, shaft, and pedestal bearing condition and greasing done.
2. checked the gearbox oil level. it is ok. we put grease and no leakage found.
3. checked all fasteners and mounting bolts. we put coupling bolts now it's ok.
4. checked frame welding conditions.it is ok.
5. checked end traveling gears condition and greasing is done.

CT.
1. checked coupling, shaft, and pedestal bearing condition and greasing done.
2. checked the gearbox oil level. it is ok. we put grease.
3. checked all fasteners and mounting bolts. It is ok.
4. checked frame welding conditions.it is ok.
5. checked end traveling gears condition and greasing is done.

HT.
1. checked rope drum, hook, rope condition. The greasing of rope is done.
2. checked the thruster drum condition and its brake tightness.it is ok.
3. checked all fasteners and mounting bolts. it is ok.
4. checked frame welding conditions. it is ok.
OtherTAPPING SEC. CRANE NO. 3
1629008 May 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 3

LT.
1. checked the motor condition ( amp, volt, and connectivity). it is ok.
2. checked panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition.it is not ok we change it tomorrow.

CT.
1. checked the motor condition ( amp, volt, and connectivity). it is ok.
2. checked panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition.it is not ok we change it tomorrow.

HT.
1. checked the motor condition ( amp, volt, and connectivity). it is ok.
2. checked panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition.it is not ok we change it tomorrow.		OtherTAPPING SEC. CRANE NO. 3