Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1596108 Jun 2020Breakdown MaintenanceSUBMERSIBLE PUMP
F1 GRANULATION
its water manifolds 4 nos valve changed.
OtherSUBMERSIBLE PUMP
1596208 Jun 2020Otherone D.O.L.starter arranged and 15 hp blower motor connection given with 30 mm cable 3 core 4 sq. mm.OtherPOLLUTION 1
1596308 Jun 2020Breakdown Maintenanceone limit switch replaced due to the one damaged.OtherCARBON PASTE LIFTING CRANE
1596406 Jun 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling.it is ok.
3. checking the hydraulic oil level and if not then fill.it is ok.
4. check hopper welding sections.it is ok.

CONVEYOR NO 1
1. greasing of bearings. greasing is done.
2. lubrication of rollers and check conditions.it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement.it is ok. we fill some grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it is ok.
6. check the drum condition.it is ok.
7. check mounting frame welding condition. we weld limit switches supporting frames.
8. check rollers condition and if not good then change.

CRUSHER crusher plate is out due to bolt has broken.
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR its shaft is broken.
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed. it is ok.
2.greasing of bearings. greasing is done.
3.gearbox oil level check and if not then fill as per requirement. it is ok. we fill some grease.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
5. check the drum condition.it is ok.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions. it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement. we fill grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1596506 Jun 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. All motors checked .It's in good condition.
2. check panel board, clean, & tight all loose parts.its clean and loose parts tight.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It is ok. Mechanical people weld it's foundation.
5. check the high mast lights also.it is ok.
OtherWASHING PLANT
1596606 Jun 2020Scheduled Maintenancewe mount one big tank for water storage.OtherWASHING PLANT
1596706 Jun 2020Otherone mccb was removed from chipping yard crane bus bar line and it was fixed to crusher starter near rawmaterial area.OtherCHIPPING YARD BUS BAR LINE
1596806 Jun 2020Breakdown Maintenancewashing plant bc 1 conveyor emergency limit switches not working. we replace it by a new one. now it's working.OtherBELT CONVEYOR NO.1 ( WASHING PLANT)
1596906 Jun 2020Breakdown MaintenanceMCB 3 POLE 16 A WAS CHANGED TO ITS PANEL BOARD.OtherSCRAP CUTTING MACHINE
1597005 Jun 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 1