Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1584120 Jun 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling.it is ok.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding section.its ok.

CONVEYOR NO 1
1. greasing of bearings. greasing is done.
2. lubrication of rollers and check conditions.it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement.it is ok. we fill some grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it is ok.
6. check the drum condition.it is ok.
7. check mounting frame welding condition. we weld limit switches supporting frames.
8. check rollers condition and if not good then change.

CRUSHER crusher plate is out due to bolt has broken.
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.it is ok.
2. check V belts condition.it is ok.
3. check vibrations if not good then adjust.it is ok.
4. check the frame welding condition.it is ok.

ROLLER its shaft is broken due to excessive loading of stones.
1. check roller speed. it is ok.
2.greasing of bearings. greasing is done.
3.gearbox oil level check and if not then fill as per requirement. it is ok. we fill some grease.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
5. check the drum condition.it is ok.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions. it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement. we fill grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.		OtherWASHING PLANT
1584220 Jun 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.check it. It is ok.
2. check panel board, clean, & tight all loose parts.clean and tighter.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It is ok.
5. check the high mast lights also.		OtherWASHING PLANT
1584319 Jun 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 2

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. greasing is done. it is ok.
2. check the gearbox oil level, leakage, and fill if required. no leakage but we fill grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is ok.
5. check end traveling gears condition and do the greasing.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. greasing is done. it is ok.
2. check the gearbox oil level, leakage, and fill if required. no leakage but we fill grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is ok.
5. check end traveling gears condition and do the greasing.

HT.
1. check rope drum, hook, rope condition. greasing of rope. greasing is done. it is ok.
2. check the thruster drum condition and its brake tightness. no thruster.
3. check all fasteners and mounting bolts. It is ok.
4. check frame welding conditions.it is ok.		OtherCHIPPING YARD CRANE NO. 2
1584419 Jun 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 2

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.		OtherCHIPPING YARD CRANE NO. 2
1584519 Jun 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IELECTRODE 1
1584619 Jun 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 2
1584719 Jun 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 3

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IELECTRODE 3
1584819 Jun 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.its ok.

Furnace IHYDRAULIC POWER PACK NO. 1
1584919 Jun 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.its ok.		Furnace IHYDRAULIC POWER PACK NO. 2
1585019 Jun 2020Scheduled Maintenance ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IIELECTRODE 1