Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1570108 Jul 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 3

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.		OtherTAPPING SEC. CRANE NO. 3
1570208 Jul 2020Scheduled Maintenance3RD FLOOR CARBON PASTE LIFTING CRANE

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.		OtherCARBON PASTE LIFTING CRANE
1570308 Jul 2020Breakdown MaintenanceIt's vibrator one side counter weight is broken. We weld it.
After that we weld it's frame also.
Now it's working.		OtherVIBRATOR SCREEN MACHINE ( WASHING PLANT)
1570407 Jul 2020Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations. CHECKING AND ADJUSTING VIBRATION IS DONE. IT IS OK.		OtherRMHS VIBRO FEEDER
1570507 Jul 2020Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
Pump no 2 greasing si done.
FURNACE 1
GRANULATION PUMP 1,2
Greasing and checking is done. It's ok.
SUBMERSIBLE PUMP 1,2,
POLLUTION WATER PUMP NO 1 it's mono block is leakaged. We fill some big gland ropes. But water leakag coming again. We need to change it.

FURNACE 2
GRANULATION PUMP 1,2, it's ok. Greasing is done.
POLLUTION WATER PUMP NO 1, it's gland rope is leakaged. We fix it but water still leakage. We need to change it.
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition.its ok.
OtherPUMP
1570607 Jul 2020Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.checked and clean.
2. check panel board, clean, & tight all loose parts.clean,tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing. It's ok. We was greased it last time.

5. We need to change both pollution pumps because of leakage.		OtherPUMP
1570707 Jul 2020Otherwe make a platform for changing the gate at BC 3 side.Other RMHS BELT CONVEYOR NO.3
1570806 Jul 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked it's ok.
2. check panel board, clean, & tight all loose parts. clean and tight.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. it's ok.

OtherRMHS CONVEYOR
1570906 Jul 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.greasing of bearing is done.
2. lubrication of rollers and check conditions.its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. BC 1 condition is not good. we need to change it. BC 6 condition is not good. we need to change it.
4. gearbox oil level check and if not then fill as per requirement. BC 7 gearbox has leakage. we fill grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing. BC 1 and BC 6 coupling is not good we change it next week.
6. check the drum condition. it's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1571004 Jul 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill.its ok. Oil level is good.
4. check hopper welding sections. It's ok.

CONVEYOR NO 1
1. greasing of bearings. Greasing is done.
2. lubrication of rollers and check conditions. Check and greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor piace and fastener's.
4. gearbox oil level check and if not then fill as per requirement.its ok. Grease filling is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing.its ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition.its ok.
8. check rollers condition and if not good then change.
9. We change 2 nos. Of V BELT no. Is B 63.

CRUSHER crusher bolt is not good. It's stop.
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.


VIBRATOR
1. check the spring condition.ITS ok.
2. check V belts condition.its ok.
3. check vibrations if not good then adjust.its ok.
4. check the frame welding condition.we welding frame from down side. Now it's ok.
5. Greasing of bearing is done.

ROLLER
1. check roller speed.its ok.
2.greasing of bearings.greasing of bearing is done.
3.gearbox oil level check and if not then fill as per requirement.its ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing.its ok.
5. check the drum condition.its ok.
6. check the mounting frame welding condition.we weld frame and cover tyres.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok . Greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its ok.
4. gearbox oil level check and if not then fill as per requirement.its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing.its ok. Greasing is done.
6. check the drum condition.
7. check mounting frame welding condition.its ok.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT