Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1561117 Jul 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.
2. check leakage of hydraulic oil. if it is then informed to HOD.
small leakage in the slipping cylinder. we change it in the next shutdown.

its seal rope is damaged. inside protection shield is damaged. we need to fix it.
Furnace IELECTRODE 3
1561217 Jul 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.
2. check leakage of hydraulic oil. if it is then informed to HOD.
no leakage.
Furnace IELECTRODE 1
1561316 Jul 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 1
LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. SHAFT CONDITION IS NOT GOOD. WE WILL CHANGE IT.its work is in progress.
2. check the gearbox oil level, leakage, and fill if required. IT HAS LEAKAGE WE FILL IT BY GREASE.
3. check all fasteners and mounting bolts. IT IS OK.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing. its ok.

CT.
1. GEAR IS OK.

HT.
1. check rope drum, hook, rope condition. greasing of rope IS DONE.
OtherCHIPPING YARD CRANE NO. 1
1561416 Jul 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 2

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. greasing is done. it is ok.
2. check the gearbox oil level, leakage, and fill if required. no leakage but we fill grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is ok.
5. check end traveling gears condition and do the greasing.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. greasing is done. it is ok.
2. check the gearbox oil level, leakage, and fill if required. no leakage but we fill grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is ok.
5. check end traveling gears condition and do the greasing.

HT.
1. check rope drum, hook, rope condition. greasing of rope. greasing is done. it is ok.
2. check the thruster drum condition and its brake tightness. no thruster.
3. check all fasteners and mounting bolts. It is ok.
4. check frame welding conditions.it is ok.
OtherCHIPPING YARD CRANE NO. 2
1561516 Jul 2020Scheduled MaintenanceTELPHER FOR F1
1. checking the bearing, rollers condition, and do lubrication.cheking it is ok.
2. checking frames welding condition.it is ok.
3. checking cotter pin and its failure condition. It is ok.
OtherTELPHER (FURNACE 1)
1561616 Jul 2020Scheduled MaintenanceTELPHER FOR F2

1. checking the bearing, rollers condition, and do lubrication.cheking it is ok.
2. checking frames welding condition.it is ok.
3. checking cotter pin and its failure condition. It is ok.
OtherTELPHER ( FURNACE 2)
1561716 Jul 2020Scheduled MaintenancePOLLUTION ID FANS (Furnace 1) it's running.
1. open cover and clean dust.
2. check the balancing of impeller and vibration isolation.
3. check v belts condition and inform if its on critical stage.
4. check foundation bolts and nuts of Plummer blocks.
5. greasing the Plummer blocks. grease is already there.

6. check the duct condition and remove dust from the duct.
7. check stack condition and check its temperature.
OtherPOLLUTION 1
1561816 Jul 2020Scheduled MaintenancePOLLUTION ID FANS FOR (Furnace 2)
1. open cover and clean dust.clean.
2. check the balancing of impeller and vibration isolation. vibration coming because of id fan impeller is filled with dust.
3. check v belts condition and inform if its on critical stage. it ok.
4. check foundation bolts and nuts of Plummer blocks. it's ok. we tight it.
5. greasing the Plummer blocks. it's done.
6. check the duct condition and remove dust from the duct.
7. check stack condition and check its temperature. its ok.
OtherPOLLUTION 2
1561916 Jul 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 1

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.
OtherCHIPPING YARD CRANE NO. 1
1562016 Jul 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 2

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.
OtherCHIPPING YARD CRANE NO. 2