Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1558121 Jul 2020Breakdown Maintenanceits H.T. motors bolts are damaged due to power transmit from bearing by a sudden shock. we open it and change bolts.
we open gearbox also for checking and find that 2 gear meshing key is not good. we change the key.
we fit motor on the crane. now it's ok.		OtherTAPPING SEC. CRANE NO. 3
1558221 Jul 2020Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
pump no. 2 is ready.
FURNACE 1
GRANULATION PUMP 1,2
it's ok. we greasing coupling.
SUBMERSIBLE PUMP 1,2,
POLLUTION WATER PUMP NO 1
It has heavy leakage. we fix it with gland rope. but still leakage. we need new monoblock.
FURNACE 2
GRANULATION PUMP 1,2,
The greasing of coupling is done.

POLLUTION WATER PUMP NO 1,
its has leakage. we fix the leakage.
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition. its condition is ok.		OtherPUMP
1558321 Jul 2020Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.checked and clean.
2. check panel board, clean, & tight all loose parts. clean, tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing. It's ok. We have greased it last time.

5. We need to change both pollution pumps because of leakage.
OtherPUMP
1558421 Jul 2020Scheduled MaintenanceWe open it's engine for maintenance.ilbut it's piston rings and clutch plates are not matched. We change only one gasket and one new tyre fitting is done.OtherMAHINDRA TRACTOR
1558520 Jul 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. it's ok.
2. check panel board, clean, & tight all loose parts. clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. its ok.
OtherRMHS CONVEYOR
1558620 Jul 2020Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations. its ok.		OtherRMHS VIBRO FEEDER
1558719 Jul 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. Check it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's ok.
5. check the high mast lights also.its ok.		OtherWASHING PLANT
1558818 Jul 2020Breakdown Maintenanceits dust conveyor gearbox coupling is not working. when we check it. we found that its key is damaged. we open it and changed.
we repair the frame because its welding is damaged. changed coupling. we fill 5 ltr. gearbox oil.		OtherDUST CONVEYOR ( WASHING PLANT)
1558918 Jul 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill.its ok. Oil level is good.
4. check hopper welding sections. It's ok.

CONVEYOR NO 1
1. greasing of bearings. Greasing is done.
2. lubrication of rollers and check conditions. Check and greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fastener's.
4. gearbox oil level check and if not then fill as per requirement.its ok. Grease filling is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing.its ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition.its ok.
8. check rollers condition and if not good then change.chnaged.


CRUSHER crusher bolt is not good. It's stopped. we mount crusher bolts on Monday.
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.


VIBRATOR
1. check the spring condition.It's ok.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok.
5. Greasing of bearing is done.

ROLLER
1. check roller speed.it's ok.
2.greasing of bearings.greasing of bearing is done.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing.its ok.
5. check the drum condition.its ok.
6. check the mounting frame welding condition.its ok.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok . Greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its ok.we repairs conveyor.
4. gearbox oil level check and if not then fill as per requirement.its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing.its ok. Greasing is done.
6. check the drum condition.
7. check mounting frame welding condition.its ok.
8. check rollers condition and if not good then change.

OtherWASHING PLANT
1559018 Jul 2020Scheduled Maintenanceyesterday when we check oil level going low. we fill 50 ltr. hydraulic oil. now the level is ok.Furnace IHYDRAULIC POWER PACK NO. 1