Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1547104 Aug 2020Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.check and clean. All loose bolts and nuts tight.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing. It is ok.		OtherPUMP
1547203 Aug 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. it's ok.
2. check panel board, clean, & tight all loose parts. clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. its ok.		OtherRMHS CONVEYOR
1547303 Aug 2020Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.CHECKING AND ADJUSTING VIBRATION IS DONE. IT IS OK.		OtherRMHS VIBRO FEEDER
1547403 Aug 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. we repaired BC 1, BC 6.
4. gearbox oil level check and if not then fill as per requirement.it's ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it's ok. we CHANGE COUPLING OF BC 1.
6. check the drum condition. it's ok.
7. check mounting frame welding condition.it's ok.
8. check rollers condition and if not good then change.
9. BC 7 and BC 6 SIDE CHUTE REPAIRED.		OtherRMHS CONVEYOR
1547503 Aug 2020Scheduled MaintenanceAS PRODUCTION TEAM SAYS WE INCREASED ITS VIBRATION. OtherVIBRATOR SCREEN MACHINE ( WASHING PLANT)
1547601 Aug 2020Scheduled Maintenancecorrection charging chute no 8. pneumatic linework is in progress. we open a cylinder for cleaning and changing its solenoid valve. we fitting it. now its working.Furnace IICHARGING CHUTE NO. 8
1547701 Aug 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill. it's ok. The oil level is good.
4. check hopper welding sections. we found one crack at the hydraulic side. we weld it. now its ok.

CONVEYOR NO 1
1. greasing of bearings. Greasing is done.
2. lubrication of rollers and check conditions. Check and greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fasteners.
4. gearbox oil level check and if not then fill as per requirement.it's ok. Grease filling is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.chnaged.


CRUSHER
1. check the crusher foundation.it's ok.
2. check V belts condition.it's ok. good in condition.
3. do greasing. greasing in the bearing is done.
4. check spring rod condition and the gap between plates.it's ok.


VIBRATOR
1. check the spring condition. It's ok.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok.
5. Greasing of bearing is done.
6.increse 1 kg weight to increase vibration. and remove front side plate to feed material fastly.
ROLLER

1. check roller speed.it's ok.
2.greasing of bearings.greasing of bearing is done.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
5. check the drum condition. it's ok.
6. check the mounting frame welding condition. it's ok.
7. mesh is in good condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok. Greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. its ok.we repairs conveyor.
4. gearbox oil level check and if not then fill as per requirement. its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok. Greasing is done.
6. check the drum condition.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1547801 Aug 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. Check it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's ok.
5. check the high mast lights also.its ok.		OtherWASHING PLANT
1547931 Jul 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 1

when we check it. we found that its rope automatically coming down. then we remove it and open we found that motor break plate thread is damage. we repaired it. now it's working.
LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.checked and greasing is done.
2. check the gearbox oil level, leakage, and fill if required. we found leakage so we fill some amount of grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is not ok. its shaft condition is not good.
5. check end traveling gears condition and do the greasing. it is ok.

CT.
gears are ok. it is good in condition.we open it and do greasing.
HT.
1. check rope drum, hook, rope condition. greasing of rope.rope greasing is done. it is in good condition.
2. check the thruster drum condition and its brake tightness.no thruster.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions.it is ok.
5. gearbox oil level is good.		OtherCHIPPING YARD CRANE NO. 1
1548031 Jul 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 1

mechanical team changing its break plate. we giving connections and checking its working properly.
LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
OtherCHIPPING YARD CRANE NO. 1