Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1544107 Aug 2020Scheduled Maintenance1. checking loose parts and check the hydraulic oil level in the tank.its ok.
2. check solenoid valve working conditions and adjust oil pressure.solenoid is ok.
3. check hydraulic line leakage.we tight all bolts and nut in past shutdown.
Furnace IIHYDRAULIC POWER PACK NO. 2
1544207 Aug 2020Scheduled Maintenance1. check the water manifold line, T section, and valves. some have small leakage. we change it on the next scheduled shutdown.
2. check leakage of hose pipes.
Furnace IWATER MAINEFOLD
1544307 Aug 2020Scheduled Maintenance1. check the water manifold line, T section, and valves.we change one valve for C5. but someone tight it.it's damaged again.
2. check leakage of hose pipes.
Furnace IIWATER MAINEFOLD
1544407 Aug 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.clean and no leakage.
2. check leakage of hydraulic oil. if it is then informed to HOD.
Furnace IELECTRODE 2
1544507 Aug 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.it's one slipping cylinder has leakage. we change it in the next scheduled shutdown.
2. check leakage of hydraulic oil. if it is then informed to HOD.
3. its protection shield is finished completely. we making it. its work is in progress.
Furnace IELECTRODE 3
1544607 Aug 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.clean and checked no leakage.
2. check leakage of hydraulic oil. if it is then informed to HOD.
Furnace IELECTRODE 1
1544706 Aug 2020Scheduled Maintenance3RD FLOOR CARBON PASTE LIFTING CRANE

LT., CT. ,HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tighting all loose parts.
3. all parts clean by hand blower.
4. No limit switches.
OtherCARBON PASTE LIFTING CRANE
1544806 Aug 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 1
LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.checked and greasing is done.
2. check the gearbox oil level, leakage, and fill if required. we found leakage so we fill some amount of grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is not ok. its shaft condition is not good.
5. check end traveling gears condition and do the greasing. it is ok.

CT.
gears are ok. it is good in condition.
HT.
1. check rope drum, hook, rope condition. greasing of rope.rope greasing is done. it is in good condition.
2. check the thruster drum condition and its brake tightness.no thruster.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions.it is ok.
OtherCHIPPING YARD CRANE NO. 1
1544906 Aug 2020Scheduled MaintenanceCHIPPING YARD E.O.T. CRANE 2

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. greasing is done. it is ok.
2. check the gearbox oil level, leakage, and fill if required. no leakage but we fill grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is ok.
5. check end traveling gears condition and do the greasing.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. greasing is done. it is ok.
2. check the gearbox oil level, leakage, and fill if required. no leakage but we fill grease.
3. check all fasteners and mounting bolts. it is ok.
4. check frame welding conditions. it is ok.
5. check end traveling gears condition and do the greasing.it is ok. greasing is done.

HT.
1. check rope drum, hook, rope condition. greasing of rope. greasing is done. we found that it is damage. we change it.
2. check the thruster drum condition and its brake tightness. no thruster.
3. check all fasteners and mounting bolts. It is ok.
4. check frame welding conditions.it is ok.
OtherCHIPPING YARD CRANE NO. 2
1545006 Aug 2020Scheduled MaintenanceTELPHER FOR F1
1. checking the bearing, rollers condition, and do lubrication.check it is ok.
2. checking frames welding condition.it is ok.
3. checking cotter pin and its failure condition. it is ok.
OtherTELPHER (FURNACE 1)