Maintenance Report

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1541112 Aug 2020Scheduled Maintenance3RD FLOOR CARBON PASTE LIFTING CRANE

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing. Greasing is done.
2. check the gearbox oil level, leakage, and fill if required. It is OK.we fill grease due to leakage.
3. check all fasteners and mounting bolts.it is ok.
4. check frame welding conditions.it is ok.
5. check end traveling gears condition and do the greasing. It is ok.greasing is done.
6.
CT.
It is ok. Gear bearing is ok.w


HT.
It's is ok. Pulley's condition is ok.greasing is done.
OtherCARBON PASTE LIFTING CRANE
1541212 Aug 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 1

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. not fixing properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. not fixing properly.
OtherTAPPING SEC. CRANE NO. 1
1541312 Aug 2020Scheduled MaintenanceTAPPING SECTION E.O.T. CRANE 3

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. checked. it is ok.
2. check panel board, clean, & tight all loose parts. clean and tight loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.it is ok. not fixing properly.
OtherTAPPING SEC. CRANE NO. 3
1541412 Aug 2020Scheduled Maintenance3RD FLOOR CARBON PASTE LIFTING CRANE

LT., CT. ,HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tighting all loose parts.
3. all parts clean by hand blower.
4. No limit switches.
OtherCARBON PASTE LIFTING CRANE
1541511 Aug 2020Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
pump no. 2 is ready.
FURNACE 1
GRANULATION
SUBMERSIBLE PUMP 1,2, PUMP 1,2
it's ok.
POLLUTION WATER PUMP NO 1
It has heavy leakage. we fix it with gland rope. but still leakage. we need a new monoblock.
FURNACE 2
GRANULATION PUMP 1,2,
The greasing of coupling is done.

POLLUTION WATER PUMP NO 1,
its has leakage. we fix the leakage. now its ok.
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1
washing plant side pump is ok.

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition. its condition is ok.
OtherPUMP
1541611 Aug 2020Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.check and clean. All loose bolts and nuts tight.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing. It is ok.
OtherPUMP
1541710 Aug 2020Breakdown MaintenanceFront glass support plate with bolt 10 nos fitting is done.OtherLODER NO. 9
1541810 Aug 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. it's ok.
2. check panel board, clean, & tight all loose parts. clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. its ok.
OtherRMHS CONVEYOR
1541910 Aug 2020Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.CHECKING AND ADJUSTING VIBRATION IS DONE. IT IS not ok. It's vibrations are slow.we change it after batch adjustment.
OtherRMHS VIBRO FEEDER
1542010 Aug 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. we repaired BC 2, BC 6.
4. gearbox oil level check and if not then fill as per requirement.it's ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it's ok. we CHANGE COUPLING OF BC 1.
6. check the drum condition. it's ok.
7. check mounting frame welding condition.it's ok.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR