Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1537115 Aug 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill. it's ok. The oil level is good.
4. check hopper welding sections. we found one crack at the hydraulic side. we weld it. now its ok.

CONVEYOR NO 1
1. greasing of bearings. Greasing is done.
2. lubrication of rollers and check conditions. Check and greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fasteners.
4. gearbox oil level check and if not then fill as per requirement.it's ok. Grease filling is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.


CRUSHER
1. check the crusher foundation.it's ok.
2. check V belts condition.it's ok. good in condition.
3. do greasing. greasing in the bearing is done.
4. check spring rod condition and the gap between plates.it's ok. CRUSHER PLATE WELDING IS DONE. CRUSHER SIDE BOX WELDING IS DONE.
5. WE OPEN ITS MOTOR FOUNDATION AND CHANGE BECAUSE OF IT WILL BE DAMAGED AFTER SOME TIME.


VIBRATOR
1. check the spring condition. It's ok.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok. FRAME SIDE ONE I BEAM COLUMN IS DAMAGED. WE REPAIRED IT. AND CHANGE ONE SPRING.
5. Greasing of bearing is done.

ROLLER
1. check roller speed.it's ok.
2.greasing of bearings.greasing of bearing is done.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
5. check the drum condition. it's ok.
6. check the mounting frame welding condition. it's ok.
7. mesh is in good condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok. Greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. its ok.we repairs conveyor.
4. gearbox oil level check and if not then fill as per requirement. its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok. Greasing is done.
6. check the drum condition.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1537215 Aug 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP


1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. Check it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's ok.
5. check the high mast lights also.its ok.		OtherWASHING PLANT
1537314 Aug 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders. clean and checked.
2. check leakage of hydraulic oil. if it is then informed to HOD.no leakage.		Furnace IELECTRODE 3
1537414 Aug 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders. clean and checked.
2. check leakage of hydraulic oil. if it is then informed to HOD.no leakage.		Furnace IELECTRODE 1
1537514 Aug 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 1
1537614 Aug 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 2
1537714 Aug 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 3

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 3
1537814 Aug 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves. all solenoid are checking and its ok.

Furnace IHYDRAULIC POWER PACK NO. 1
1537914 Aug 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves. all solenoid are checking and its ok.		Furnace IHYDRAULIC POWER PACK NO. 2
1538014 Aug 2020Scheduled Maintenance ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
Furnace IIELECTRODE 1