Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1530122 Aug 2020Breakdown MaintenanceITS SHAFT IS BROKEN. WE MAKING ONE NEW SHAFT.shaft fitting is done.OtherWASHING ROLLER ( WASHING PLANT)
1530222 Aug 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill. it's ok. The oil level is good.
4. check hopper welding sections. we found one crack at the hydraulic side. we weld it. now its ok.

CONVEYOR NO 1
1. greasing of bearings. Greasing is done.
2. lubrication of rollers and check conditions. Check and greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fasteners.
4. gearbox oil level check and if not then fill as per requirement.it's ok. Grease filling is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.


CRUSHER
Crusher side air pipe line giving is done.
1. check the crusher foundation.it's ok.
2. check V belts condition.it's ok. good in condition.
3. do greasing. greasing in the bearing is done.
4. check spring rod condition and the gap between plates.it's ok. CRUSHER PLATE WELDING IS DONE. CRUSHER SIDE BOX WELDING IS DONE.


VIBRATOR
1. check the spring condition. 3 nos spring changed.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok.
5. Greasing of bearing is done.
6. 10 mm hole 4 mm wire thickness 1.2 mtr*3 mtr mesh changed.
7. For prevent mesh we weld one plate .

ROLLER
1. check roller speed.it's ok.
2.greasing of bearings.greasing of bearing is done.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
5. check the drum condition. it's ok.
6. check the mounting frame welding condition. it's ok.
7. mesh is in good condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok. Greasing is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. its ok.we repairs conveyor.
4. gearbox oil level check and if not then fill as per requirement. its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok. Greasing is done.
6. check the drum condition.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1530322 Aug 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP


1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. Check it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's ok.
5. check the high mast lights also.its ok		OtherWASHING PLANT
1530422 Aug 2020Scheduled MaintenanceBall mill machine motor connection given and cable joining is done.OtherBALL MILL
1530521 Aug 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IELECTRODE 1
1530621 Aug 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IELECTRODE 2
1530721 Aug 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 3

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IELECTRODE 3
1530821 Aug 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves. it's ok.

Furnace IHYDRAULIC POWER PACK NO. 1
1530921 Aug 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves. it's ok.		Furnace IHYDRAULIC POWER PACK NO. 2
1531021 Aug 2020Scheduled Maintenance ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.		Furnace IIELECTRODE 1