Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1523102 Sep 2020Breakdown Maintenanceno.3 discharge vibrator not vibrating properly it was removed and changed new one now its ok .OtherRMHS VIBRO FEEDER
1523202 Sep 2020Othernew vibrator with tray 1 no assembly is done.OtherRMHS VIBRO FEEDER
1523301 Sep 2020Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
pump no. 2 is ready.
FURNACE 1
GRANULATION
SUBMERSIBLE PUMP 1,2, PUMP 1,2
it's ok.
POLLUTION WATER PUMP NO 1
It has heavy leakage. we fix it with gland rope. but still leakage. we need a new monoblock.
FURNACE 2
GRANULATION PUMP 1,2,
The greasing of coupling is done.

POLLUTION WATER PUMP NO 1,
it has leakage. we fix the leakage. now it's ok.
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1
washing plant side pump is ok.

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition. its condition is ok.
OtherPUMP
1523401 Sep 2020Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing.
OtherPUMP
1523501 Sep 2020Breakdown Maintenanceno.1 discharge vibrator not vibrating properly it was removed and changed new one now its working normal.OtherRMHS VIBRO FEEDER
1523601 Sep 2020Othernew vibrator with tray 1 no assemble is done.OtherRMHS VIBRO FEEDER
1523701 Sep 2020Scheduled MaintenanceITS MANUFACTURING WORK IS IN PROGRESS. we are close this project.OtherMN ORE FURNACE
1523831 Aug 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill. it's ok. The oil level is good.
4. check hopper welding sections. we found one crack at the hydraulic side. we weld it. now its ok.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions. The check is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fasteners.
4. gearbox oil level check and if not then fill as per requirement.it's ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.


CRUSHER

1. check the crusher foundation.it's ok.
2. check V belts condition.it's ok. good in condition.
3. do greasing. greasing in the bearing is done.
4. check spring rod condition and the gap between plates.it's ok.

VIBRATOR
1. check the spring condition. 3 nos spring changed.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok.
5. Greasing of bearing is done.
6. vibrator frame and motor frame welding is done.
ROLLER
1. check roller speed.it's ok.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
5. check the drum condition. it's ok.
6. check the mounting frame welding condition. it's ok.
7. mesh is in good condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. its ok.we repairs the conveyor.
4. gearbox oil level check and if not then fill as per requirement. its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1523931 Aug 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1524031 Aug 2020Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.
OtherRMHS VIBRO FEEDER