Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1518108 Sep 2020OtherSingle phase welding machine not working it was check and repaired now its working.OtherWELDING MACHINE
1518207 Sep 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1518307 Sep 2020Scheduled MaintenanceALL VIBRATORS
check the Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.
some Vibro feeders are not good. we were changed 3 nos. Vibro feeder at BC 3 side.		OtherRMHS VIBRO FEEDER
1518407 Sep 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.grease is already there.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.BC 6, BC 7, AND BC 5 repairs are done.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.BC 2, BC 6 COUPLING CHANGING NEXT TIME.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change. BC6 SIDE ROLLERS FITTING IS DONE.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1518507 Sep 2020Breakdown MaintenanceDischarge vibrofeeder no.2 old one replaced now its working and calibration also done.OtherRMHS VIBRO FEEDER
1518605 Sep 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill. it's ok. The oil level is good.
4. check hopper welding sections. we found one crack at the hydraulic side. we weld it. now its ok.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions. The check is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fasteners.
4. gearbox oil level check and if not then fill as per requirement.it's ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.


CRUSHER
1. check the crusher foundation.it's ok.
2. check V belts condition.it's ok. good in condition.
3. do greasing. greasing in the bearing is done.
4. check spring rod condition and the gap between plates.it's ok.
5. crusher side we making one cover.

VIBRATOR
1. check the spring condition. 3 nos spring changed.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok.
5. Greasing of bearing is done.
6. vibrator frame and motor frame welding is done.
ROLLER
1. check roller speed.it's ok.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
5. check the drum condition. it's ok.
6. check the mounting frame welding condition. it's ok.
7. mesh is in good condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. its ok.we repairs the conveyor.
4. gearbox oil level check and if not then fill as per requirement. its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1518705 Sep 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. Check it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's ok.
5. check the high mast lights also.its ok		OtherWASHING PLANT
1518805 Sep 2020Breakdown Maintenancecrane no.2 L.T,C.T and hoist Limit switch fixing is done OtherTAPPING SEC. CRANE NO. 2
1518905 Sep 2020Other22 kw submersible U pump checked with 200 volts transformer near furnace 1 granulation tank.OtherSUBMERSIBLE PUMP
1519004 Sep 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 1