Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1505119 Sep 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling. It's ok.
3. checking the hydraulic oil level and if not then fill. it's ok. The oil level is good.
4. check hopper welding sections. we found one crack at the hydraulic side. we weld it. now its ok.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions. The check is done.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.its not ok. We mount some conveyor pieces and fasteners.
4. gearbox oil level check and if not then fill as per requirement.it's ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition. It's ok.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.


CRUSHER
1. check the crusher foundation.it's ok.
2. check V belts condition.it's ok. good in condition.
3. do greasing. greasing in the bearing is done.
4. check spring rod condition and the gap between plates.it's ok.
5. crusher side we making one cover.
5. crusher plate welding is done.

VIBRATOR
1. check the spring condition. it is ok.
2. check V belts condition. it's ok.
3. check vibrations if not good then adjust. it's ok.
4. check the frame welding condition. it's ok.
5. Greasing of bearing is done.
6. vibrator frame and motor frame welding are done.


ROLLER
1. check roller speed.it's ok.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.it's ok.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
5. check the drum condition. it's ok.
6. check the mounting frame welding condition. it's ok.
7. mesh is in good condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions.its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. its ok.we repairs the conveyor.
4. gearbox oil level check and if not then fill as per requirement. its ok.filling grease is done.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it's ok.
6. check the drum condition.
7. check mounting frame welding condition. it's ok.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1505219 Sep 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform. Check it is ok.
2. check panel board, clean, & tight all loose parts. Clean and tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly. It's ok.
5. check the high mast lights also.its ok
OtherWASHING PLANT
1505319 Sep 2020Breakdown Shutdownits one lower camp pipe is damaged. we change it.Furnace IELECTRODE 3
1505419 Sep 2020Othernew diesel generator check and connection given with water spray tank motor.OtherOTHERS
1505519 Sep 2020Breakdown Maintenance2 nos of 250 w HPSV lamp not working it was removed and replaced near washing plant area.OtherOTHERS
1505619 Sep 2020Breakdown Maintenanceone 250 w HPSV lamp fitted near cooling tower area OtherOTHERS
1505718 Sep 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.


Furnace IELECTRODE 1
1505818 Sep 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 2
1505918 Sep 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 3

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 3
1506018 Sep 2020Scheduled MaintenanceFURNACE 1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.it is ok.
2. check panel board, clean, & tight all loose parts.clean and tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.its ok.
Furnace IHYDRAULIC POWER PACK NO. 1