Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1459108 Nov 2020Breakdown ShutdownIt's contact clamp NO. A3 has leakage. We try to fix it but the leakage is from inside. So we change the contact clamp. Now.its ok.Furnace IIELECTRODE 1
1459207 Nov 2020Scheduled MaintenanceNo maintenance because all guys working in furnace side.
TILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1459307 Nov 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1459407 Nov 2020Breakdown MaintenanceIt's coupling is damaged. We weld it. It's needed to be change.Other RMHS SHUTTLE CONVEYOR ( BELT CONVEYOR NO. 2)
1459506 Nov 2020Scheduled Maintenance1. check the water manifold line, T section, and valves. All valves are ok.
2. check leakage of hose pipes.
Furnace IWATER MAINEFOLD
1459606 Nov 2020Scheduled Maintenance1. check the water manifold line, T section, and valves. All valve are working. No leakage.
2. check leakage of hose pipes.hose pipes are ok.
Furnace IIWATER MAINEFOLD
1459706 Nov 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.Clean.
2. check leakage of hydraulic oil. if it is then informed to HOD.no leakage.
Furnace IELECTRODE 2
1459806 Nov 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.clean.
2. check leakage of hydraulic oil. if it is then informed to HOD.no leakage.
Furnace IELECTRODE 3
1459906 Nov 2020Scheduled Maintenance1. by air pipe clean dust from all cylinders.clean.
2. check leakage of hydraulic oil. if it is then informed to HOD.no leakage.
Furnace IELECTRODE 1
1460006 Nov 2020Breakdown MaintenanceIt's plate coming out. It's mounting work is is done. now its ok.OtherCRUSHER ( WASHING PLANT)