Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1458111 Nov 2020Scheduled Maintenance3RD FLOOR CARBON PASTE LIFTING CRANE

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
OtherCARBON PASTE LIFTING CRANE
1458210 Nov 2020Breakdown ShutdownDuring slipping It's electrode 2 also lifted. We going for checking than we find out that it's lower clamp mantle is damaged. We repaired it by welding. Now it's ok.Furnace IELECTRODE 2
1458310 Nov 2020Breakdown MaintenanceIts break is loose. We open the back cover of motor and tight the break. Now its ok.OtherCHIPPING YARD CRANE NO. 2
1458410 Nov 2020Breakdown MaintenanceIt's shell welding remaining work is done 50 %. OtherFURNACE 1
1458510 Nov 2020Scheduled MaintenanceWATER CIRCULATION PUMP 1. it is ok we greasing motor and coupling.
FURNACE 1
GRANULATION PUMP 1,2. it is ok. we greasing coupling. but pump 1 impeller condition is not ok.
SUBMERSIBLE PUMP 1,2. it is running.
POLLUTION WATER PUMP NO 1. we change gland rope due to leakage of water.now it is ok.

FURNACE 2
GRANULATION PUMP 1,2. check coupling condition and greasing is done.
POLLUTION WATER PUMP NO 1. check it. it is ok.
OFFICE SUBMERSIBLE PUMP 1. it's running.
WASHING PLANT SUBMERSIBLE PUMP 1. it is running.

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition.
COOLING TOWER PIPELINE IS OK. AND ALL NOZZLE IS IN GOOD CONDITION.
OtherPUMP
1458610 Nov 2020Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing.
OtherPUMP
1458709 Nov 2020Breakdown ShutdownIt's shell welding is damaged. We use 7018 rod for welding. Now it's ok.we do the remaining work when furnace is on.Furnace IFURNACE 1
1458809 Nov 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1458909 Nov 2020Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.
OtherRMHS VIBRO FEEDER
1459009 Nov 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings. grease is done.
2. lubrication of rollers and check conditions. its ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed. BC 6 and BC 2 belt condition is not ok. we need to change it.
4. gearbox oil level check and if not then fill as per requirement. its ok.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR