Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1423121 Dec 2020Breakdown MaintenanceIt's conveyor joint coming out. We repaired it. Now it's ok.Other RMHS BELT CONVEYOR NO.5
1423221 Dec 2020Breakdown ShutdownIt's electrode one catching fire. We control on fire by fire extinguisher. We clean all oil and dust from all electrods Furnace IELECTRODE 1
1423321 Dec 2020Breakdown MaintenanceIt's 2 rollers are damage.we change it.Other RMHS BELT CONVEYOR NO.3
1423419 Dec 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling.it is ok.
3. checking the hydraulic oil level and if not then fill.it is ok.
4. check hopper welding sections.it is ok.

CONVEYOR NO 1
1. greasing of bearings. greasing is done.
2. lubrication of rollers and check conditions.it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement.it is ok. we fill some grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it is ok.
6. check the drum condition.it is ok.
7. check mounting frame welding condition. we weld limit switches supporting frames.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR its shaft is broken.
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed. it is ok.
2.greasing of bearings. greasing is done.
3.gearbox oil level check and if not then fill as per requirement. it is ok. we fill some grease.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
5. check the drum condition.it is ok.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions. it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement. we fill grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1423519 Dec 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1423618 Dec 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 1
1423718 Dec 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 2
1423818 Dec 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 3

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 3
1423918 Dec 2020Scheduled MaintenanceFURNACE 1

1.check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.

Furnace IHYDRAULIC POWER PACK NO. 1
1424018 Dec 2020Scheduled MaintenanceFURNACE 1

1.check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.
Furnace IHYDRAULIC POWER PACK NO. 2