Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1417128 Dec 2020Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.greasing done.
2. lubrication of rollers and check conditions.its ok Q
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1417228 Dec 2020Scheduled Shutdown
It's upper and slipping cylinder has leakage. Zesco power is not present. So We change upper hydraulic cylinder with one slipping cylinder.
Furnace IELECTRODE 2
1417328 Dec 2020Breakdown MaintenanceIt's drum side vrati g shaft welding is cracked. We weld it with 7018. Now it's ok.Other RMHS BELT CONVEYOR NO.4
1417428 Dec 2020Breakdown MaintenanceIt's conveyor joint coming out. We repaired it now it's ok.Other RMHS BELT CONVEYOR NO.7
1417526 Dec 2020Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.greasing is done.
2.hydraulic pump and motor coupling.it is ok.
3. checking the hydraulic oil level and if not then fill.it is ok.
4. check hopper welding sections.it is ok.

CONVEYOR NO 1
1. greasing of bearings. greasing is done.
2. lubrication of rollers and check conditions.it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement.it is ok. we fill some grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing.it is ok.
6. check the drum condition.it is ok.
7. check mounting frame welding condition. we weld limit switches supporting frames.
8. check rollers condition and if not good then change.

CRUSHER break down.
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR its shaft is broken.
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed. it is ok.
2.greasing of bearings. greasing is done.
3.gearbox oil level check and if not then fill as per requirement. it is ok. we fill some grease.
4. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
5. check the drum condition.it is ok.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.greasing is done.
2. lubrication of rollers and check conditions. it is ok.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.it is ok.
4. gearbox oil level check and if not then fill as per requirement. we fill grease.
5. check coupling and key ( if damaged than inform and change) and do the greasing. it is ok.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1417626 Dec 2020Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1417726 Dec 2020Breakdown MaintenanceIt's plate out. We fix it now it's ok.OtherCRUSHER ( WASHING PLANT)
1417825 Dec 2020Scheduled MaintenanceIt's pipe line work is start. we complete 100 %. tomorrow we will start it.Furnace IIPOLLUTION 2
1417925 Dec 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 1
1418025 Dec 2020Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 2