Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1378112 Feb 2021Scheduled Maintenance1. checking loose parts and check the hydraulic oil level in the tank.
2. check solenoid valve working conditions and adjust oil pressure.
3. check hydraulic line leakage.
Furnace IIHYDRAULIC POWER PACK NO. 2
1378212 Feb 2021Scheduled Maintenance1. check the water manifold line, T section, and valves.
2. check leakage of hose pipes.
Furnace IWATER MAINEFOLD
1378312 Feb 2021Scheduled Maintenance1. check the water manifold line, T section, and valves.
2. check leakage of hose pipes.
Furnace IIWATER MAINEFOLD
1378412 Feb 2021Scheduled Maintenance1. by air pipe clean dust from all cylinders.
2. check leakage of hydraulic oil. if it is then informed to HOD.
Furnace IELECTRODE 2
1378512 Feb 2021Scheduled Maintenance1. by air pipe clean dust from all cylinders.
2. check leakage of hydraulic oil. if it is then informed to HOD.
Furnace IELECTRODE 3
1378612 Feb 2021Scheduled Maintenance1. by air pipe clean dust from all cylinders.
2. check leakage of hydraulic oil. if it is then informed to HOD.
Furnace IELECTRODE 1
1378712 Feb 2021Breakdown ShutdownIt's upper and lower clamping cylinder of electrode 1 has leakage. We changing down cylinder with spare one. We open top cylinder and repaired it than mount it. After that we found that electrode side some tie rods are damaged.its details are below.
1. Electrode 1
Clamp no. A3,A4 tie rod changed.
2. Electrode 2
Clamp no. B6 Tie rod changed.
3. Electrode 3
Clamp no. C2, C3 tie rod change.
After that we found that electrode 3 pressure ring Eye connector is damaged and it's bolt also damaged. We remove it by welding and fitting new one. We also filling paste and clay paste and tight pressure ring bolts at respective clamp which I am mention.
We found that it's B6 clamp water hose pipe has leakage. We changing it's jublee clamps. Now it's ok.
Furnace IFURNACE 1
1378812 Feb 2021Breakdown ShutdownIt's slipping is not done. We open bolts and do it. Now it's ok.OtherELECTRODE 2
1378911 Feb 2021Scheduled MaintenanceGreasing done.
CHIPPING YARD E.O.T. CRANE 1
LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.
2. check the gearbox oil level, leakage, and fill if required.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.
2. check the gearbox oil level, leakage, and fill if required.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing.

HT.
1. check rope drum, hook, rope condition. greasing of rope.
2. check the thruster drum condition and its brake tightness.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.

OtherCHIPPING YARD CRANE NO. 1
1379011 Feb 2021Scheduled MaintenanceIt's still in breakdown.


CHIPPING YARD E.O.T. CRANE 2

LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.
2. check the gearbox oil level, leakage, and fill if required.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.
2. check the gearbox oil level, leakage, and fill if required.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing.

HT.
1. check rope drum, hook, rope condition. greasing of rope.
2. check the thruster drum condition and its brake tightness.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.

OtherCHIPPING YARD CRANE NO. 2