Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1359108 Mar 2021Breakdown ShutdownIt's electrode 3 has sparking. It's C2 clamp has leakage. We switch off furnace and tight bolts.Furnace IIELECTRODE 3
1359208 Mar 2021Breakdown ShutdownIts no. 3 electrode sparking. We fighting bolts.Furnace IIELECTRODE 3
1359308 Mar 2021Breakdown ShutdownIt's electrode broken. We removing electrode. Now its ok.Furnace IIELECTRODE 3
1359408 Mar 2021Breakdown ShutdownElectrode 1 sparking. We switch off furnace and rigging bolts.Furnace IELECTRODE 1
1359507 Mar 2021Breakdown ShutdownIt's c3 clamp has water leakage from cup. We doing brazing Furnace IIELECTRODE 3
1359607 Mar 2021Breakdown ShutdownElectrode 2 has sparking. We switch off furnace and fighting bolts.Furnace IIELECTRODE 3
1359707 Mar 2021Breakdown ShutdownIt's electrode 3 has sparking. We switch off and putting clay and paste.Furnace IIELECTRODE 3
1359807 Mar 2021Breakdown ShutdownIt's electrode 3 has sparking. We tight bolts and filling clay and paste.Furnace IIELECTRODE 3
1359906 Mar 2021Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1360006 Mar 2021Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT