Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1341130 Mar 2021Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing.
OtherPUMP
1341229 Mar 2021Breakdown MaintenanceIt's vibrator bearing is damaged due to no grease inside. It's repairing work is in progress. But washing is running. It's work is done.OtherVIBRATOR SCREEN MACHINE ( WASHING PLANT)
1341329 Mar 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1341429 Mar 2021Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.		OtherRMHS VIBRO FEEDER
1341529 Mar 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1341628 Mar 2021Breakdown ShutdownIt's clamp no c1 has water leakage. For stoping water leakage we putting pulp but it's outlet no coming and pulp is stucking in pipe line. So we switch off furnace to and open water pipe line from transformer than we use air pressure but it's not coming out. So we open hose pipe line from electrode holding side than using air pressure but still it not coming out. So we open outlet from transformer line and use air pressure than its coming out. After that we putting pulp again to stop water leakage and start furnace.Furnace IELECTRODE 3
1341728 Mar 2021Breakdown MaintenanceIt's conveyor is cutting fully into two pieces. We join it using one conveyor piece and fasteners. Now it's ok.Other RMHS SHUTTLE CONVEYOR ( BELT CONVEYOR NO. 2)
1341827 Mar 2021Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1341927 Mar 2021Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.		OtherWASHING PLANT
1342027 Mar 2021Breakdown MaintenanceIts joint is coming out .We removing all dust and mud from inside tahn using heat blower to dry it. After that using convenor solution to rejoin it. Now its ok.Other RMHS BELT CONVEYOR NO.5