Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1330114 Apr 2021Breakdown Shutdownits B6 clamp has water leakage from cup. we brazing it. now its ok.Furnace IIELECTRODE 2
1330214 Apr 2021Breakdown MaintenanceIt's completely out from the chipping yard to do some changes in design.
we change its L.T. shaft completely with solid. now its ok.
CHIPPING YARD E.O.T. CRANE 1
LT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.
2. check the gearbox oil level, leakage, and fill if required.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing.

CT.
1. check coupling, shaft, and pedestal bearing condition and do the greasing.
2. check the gearbox oil level, leakage, and fill if required.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.
5. check end traveling gears condition and do the greasing.

HT.
1. check rope drum, hook, rope condition. greasing of rope.
2. check the thruster drum condition and its brake tightness.
3. check all fasteners and mounting bolts.
4. check frame welding conditions.

OtherCHIPPING YARD CRANE NO. 1
1330313 Apr 2021Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
FURNACE 1
GRANULATION PUMP 1,2
SUBMERSIBLE PUMP 1,2,
POLLUTION WATER PUMP NO 1

FURNACE 2
GRANULATION PUMP 1,2,
POLLUTION WATER PUMP NO 1,
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition.
OtherPUMP
1330413 Apr 2021Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing.
OtherPUMP
1330512 Apr 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1330612 Apr 2021Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.		OtherRMHS VIBRO FEEDER
1330712 Apr 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1330811 Apr 2021Breakdown ShutdownIt's electrode 1 is broken. Length 1.2 mtr
We switch off furnace and removing it with chain block. We also weld some pressure ring leakage form electrode hanger side.		Furnace IELECTRODE 1
1330910 Apr 2021Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1331010 Apr 2021Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.		OtherWASHING PLANT