Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1193118 Oct 2021Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.
OtherRMHS VIBRO FEEDER
1193218 Oct 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1193318 Oct 2021Breakdown MaintenanceIt's big rod again broken we fox it now its OK.OtherSlag crusher
1193418 Oct 2021Breakdown MaintenanceIt's not open we fix it with hammering and change some bolts.Furnace IICHARGING CHUTE NO. 7
1193517 Oct 2021Breakdown ShutdownIt's electrode 1 has sparking problem when I was checked it. I was found that there is a suspension rod damaged. Than I replace it with new one with proper insulation. Also I put clay and paste to all clamps and tight bolts. Now it's ok.Furnace IIELECTRODE 1
1193616 Oct 2021Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1193716 Oct 2021Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1193816 Oct 2021Breakdown MaintenanceIt's crusher main bolt is damaged. We are making one bolt on lathe and fix it.
It's discharge conveyor also damaged we replace 8mtr piece . Now it's OK.
OtherSlag crusher
1193916 Oct 2021Breakdown ShutdownIt's slipping cylinder is damaged. We replace with repaired one. When we doing testing we also see that same electrode down side clamping cylinder also damaged. We replace it with repaired one. Now it's OK.Furnace IELECTRODE 2
1194015 Oct 2021Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 1