Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1174109 Nov 2021Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
FURNACE 1
GRANULATION PUMP 1,2
SUBMERSIBLE PUMP 1,2,
POLLUTION WATER PUMP NO 1

FURNACE 2
GRANULATION PUMP 1,2,
POLLUTION WATER PUMP NO 1,
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition.
OtherPUMP
1174209 Nov 2021Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing.
OtherPUMP
1174309 Nov 2021Breakdown Maintenanceits pump no sucking water we open it and remove all mud from nrv. now its ok.Furnace IIPOLLUTION 2
1174409 Nov 2021Breakdown MaintenanceITS conveyor belt is damaged again we replacing it with new one tomorrow.Other RMHS BELT CONVEYOR NO.6
1174508 Nov 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1174608 Nov 2021Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.		OtherRMHS VIBRO FEEDER
1174708 Nov 2021Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1174806 Nov 2021Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change. 		OtherWASHING PLANT
1174906 Nov 2021Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.		OtherWASHING PLANT
1175006 Nov 2021Breakdown ShutdownZESCO POWER BREKDOWN SHUTDOWN
Electrode 1
pressure ring 2 nos tie rod change with MS solid shaft also provide insulation.
contact clamp A2, suspension link, fork repaired and change with insulation.

ELECTRODE 2
PRESSURE RING 1nos tie rod change with water cooled SS pipe.
contact clamp B2, suspension link, fork repaired and change with insulation.

ELECTRODE 3
PRESSURE RING 2nos tie rod change with water cooled SS pipe.
contact clamp C6, suspension link, fork repaired and change with insulation.
After that we welding charging chute.

Both hydraulic power packs leakage arrest.		Furnace IFURNACE 1