Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1121116 Jan 2022Breakdown MaintenanceIt's z beam from hood side electrode 1 side insulation damaged. It's sparking too much. Furnace IHOOD SECTION
1121216 Jan 2022Breakdown ShutdownIt's electrode 1 has heavy sparking and leakage. We switch off and putting pulp to stop it. But electrod 3 pressure ring pipe also damaged from inside the protection shield. We weld it. Now it's OK Furnace IIFURNACE 2
1121315 Jan 2022Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1121415 Jan 2022Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1121515 Jan 2022Breakdown ShutdownHeavy sparking and tightly time bolt came out. We weld it bow its ok Furnace IELECTRODE 1
1121614 Jan 2022Scheduled MaintenanceF1- ELECTRODE BLOWER 1
SEAL COOLING BLOWER 1,
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 1
1121714 Jan 2022Scheduled MaintenanceF1- ELECTRODE BLOWER 2

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
Furnace IELECTRODE 2
1121814 Jan 2022Scheduled MaintenanceF1- ELECTRODE BLOWER 3

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.

Furnace IELECTRODE 3
1121914 Jan 2022Scheduled MaintenanceFURNACE 1

1.check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.

Furnace IHYDRAULIC POWER PACK NO. 1
1122014 Jan 2022Scheduled MaintenanceFURNACE 1

1.check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check solenoid valves.
Furnace IHYDRAULIC POWER PACK NO. 2