Maintenance Report

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#DateTypeDetailsFurnaceEquipmentActions
1092121 Feb 2022Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.
OtherRMHS VIBRO FEEDER
1092221 Feb 2022Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1092321 Feb 2022Breakdown Shutdownits hood electrode 3 side is leakage. we weld it now its ok.Furnace IIHOOD SECTION
1092421 Feb 2022Breakdown Shutdownits hoisting cylinder hydraulic pipe for electrode 3 is damaged and al hydraulic oil is flow outside. we change it and fill 150 ltr hydraulic oil at hoisting tank. now its ok.Furnace IELECTRODE 3
1092520 Feb 2022Scheduled Shutdownzesco shutodwn
its 2nd floor all hydraulic hose pipe checked and tight.
1 no's sliping cylinder changed.
electrodre 1
A2 clamp change with insulation and suspension link.
all electrode pressure ring bolt nut tight with insulation.

Furnace IFURNACE 1
1092620 Feb 2022Scheduled Shutdownzesco shutdown.
charging chute pipe repairing and A3 Suspension link chnaged.
Furnace IIFURNACE 2
1092719 Feb 2022Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1092819 Feb 2022Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1092919 Feb 2022Breakdown MaintenanceIt's gear box is zam due to no oil inside. We open and make it free. After that fill 10 ltr. Oil
Furnace I RMHS BELT CONVEYOR NO.5
1093019 Feb 2022Breakdown MaintenanceIt's gear box is not running. We replace it with spare one. Now it's ok.Furnace I RMHS BELT CONVEYOR NO.5