Maintenance Report

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1075116 Mar 2022Scheduled Maintenance3RD FLOOR CARBON PASTE LIFTING CRANE

LT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

CT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

HT.
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
OtherCARBON PASTE LIFTING CRANE
1075215 Mar 2022Scheduled MaintenanceWATER CIRCULATION PUMP 1,2,3,
FURNACE 1
GRANULATION PUMP 1,2
SUBMERSIBLE PUMP 1,2,
POLLUTION WATER PUMP NO 1

FURNACE 2
GRANULATION PUMP 1,2,
POLLUTION WATER PUMP NO 1,
OFFICE SUBMERSIBLE PUMP 1,
WASHING PLANT SUBMERSIBLE PUMP 1

1. check the pump condition and check discharge.
2. check coupling condition, alignment, and do greasing.
3. check pipelines and valve's condition.
4. check cooling towers nozzles condition.
OtherPUMP
1075315 Mar 2022Scheduled MaintenanceF1- GRANULATION MOTOR 1,2 WATER CIRCULATION PUMP MOTOR 1,2,3, SUBMERSIBLE PUMP MOTOR 1,2, POLLUTION WATER PUMP MOTOR
NO 1

F2- GRANULATION MOTOR 1,2, POLLUTION WATER PUMP MOTOR NO 1, OFFICE SUBMERSIBLE PUMP MOTOR 1,
WASHING PLANT SUBMERSIBLE PUMP MOTOR1

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. water circulation pump motor greasing.
OtherPUMP
1075414 Mar 2022Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.

OtherRMHS CONVEYOR
1075514 Mar 2022Scheduled MaintenanceALL VIBRATORS
check Vibro feeders coil connection, its condition and ensure its working properly with adjusting its vibrations.
OtherRMHS VIBRO FEEDER
1075614 Mar 2022Scheduled MaintenanceALL CONVEYORS
BC 1, BC 2, BC 3, BC 4, BC 5, BC 6, BC 7
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherRMHS CONVEYOR
1075712 Mar 2022Scheduled MaintenanceTILTING HOPPER
1. greasing all bushes.
2.hydraulic pump and motor coupling.
3. checking the hydraulic oil level and if not then fill.
4. check hopper welding sections.

CONVEYOR NO 1
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.

CRUSHER
1. check the crusher foundation.
2. check V belts condition.
3. do greasing.
4. check spring rod condition and gap between plates.

VIBRATOR
1. check the spring condition.
2. check V belts condition.
3. check vibrations if not good then adjust.
4. check the frame welding condition.

ROLLER
1. check roller speed.
2.greasing of bearings.
3.gearbox oil level check and if not then fill as per requirement.
4. check coupling and key ( if damaged than inform and change) and do the greasing.
5. check the drum condition.
6. check the mounting frame welding condition.

DISCHARGE CONVEYOR
1. greasing of bearings.
2. lubrication of rollers and check conditions.
3. check belt status ( if damaged than inform and change) and also check tightness, speed.
4. gearbox oil level check and if not then fill as per requirement.
5. check coupling and key ( if damaged than inform and change) and do the greasing.
6. check the drum condition.
7. check mounting frame welding condition.
8. check rollers condition and if not good then change.
OtherWASHING PLANT
1075812 Mar 2022Scheduled MaintenanceWASHING PLANT TILTING HOPPER, CONVEYOR NO 1, CRUSHER, VIBRATOR, ROLLER, DISCHARGE CONVEYOR , WATER PUMP

1. check motor condition ( amp, volt, and connectivity) if the noise coming than inform.
2. check panel board, clean, & tight all loose parts.
3. all parts clean by hand blower.
4. check limit switches and its condition. ensure that all limit switches and wires working properly.
5. check the high mast lights also.
OtherWASHING PLANT
1075912 Mar 2022Scheduled ShutdownIt's maintenance work details

Day 1 (2/02/2022)
1. All hose pipes are removed and protection shield of all electrode removed.
Platform for staying inside the furnace is done.


DAY2 (3/02/2022)
1. ALL CLAMPS are out and mentle lower cutting start.metle removing is in progress

2. Intermediate insulation is removed and drilling start.

DAY 3 (4/02/2022)
1.All electrode Mentle lower removed and cutting of ss bush with new fitting is start.
2. Insulation cheking of Z-Beam ,charging chute with hood hangers checked and damaged one replacing work start.

DAY 4 (5/02/2022)
1. Mentle side Bush fitting work is in progress and flange fitting also is in progress.

DAY 5 (6/02/2022)
1. Mentle side Bush fitting work is in progress and flange fitting also is in progress.
2. Hood hose pipe replacing with Ms pipe work is in progress.
3. Charging chutes and z beam insulation changing work is In progress.
Lower mentle erection is in progress.

DAY 6( 7/03/2022)
1. ALL insulation at hydraulic tool side checking and changing work Is In progress.
2. Hood Z beam and charging chutes insulation checking and repairing work is done.
3. Mentle for electrode 1, 2 and 3 erection is done. Welding is In progress.
4. Welding for menlte lower is in progress.
5 insulation for clamps bus bar and upper mentle Fitting is done.
5. Loop line for Menlte fitting is in progress.

6. Hood section pipe line work finished.
7. All contect clamps erection is done with insulation.
8.pressure ring erction is in progress.
9. Charging chute pipe line repairing work is in progress.
10. 2 nos pressure ring repairing work is In progress.

Day 7( 8/03/2022)

1. Mentle for electrode 1, 2 and 3 erection is done. Welding is done.
2. Loop line for Menlte fitting is done.
3. pressure ring erction for electrode 1 and 3 is done. Electrode 2 remaining.
It's hangers and pipe line work is in progress.
4.Charging chute pipe line repairing work is in progress.
5. Hood section welding is done.its water testing is in progress.

Day 8 (09/03/2022)
1.pressure ring for electrode 1 2 and3 side insulation fitting and clamp insulation at mentle lower side fitting is done.
Also we fit s bends .
2. pressure ring erction for electrode 1,2 and 3 side erection is done. 1 and 3rd electrode pupe line fitting work with hangers is done. Welding is remaining.
It's hangers and pipe line work is in progress.
4.Charging chute pipe line repairing work is in progress.

Day 9 (10/03/2022)
1.Pressure ring 1, 2 and 3 pipe line work with hangers is done. Welding remaining.
2. Protection shield for electrode 1 erction is done with insulation.
3. Hydraulic side all insulation work is done.
Day 10 (11/03/2022)
1. Electrode number 1, 2 and 3 Protection shield erection is done. Welding is remaining.
2. Seal box for all electrode is start.
3. All Pressure ring pipe line Welding work is done.
All Pressure ring side Pressure
Bolt and nut fitting is done.
Day 12
Seal fitting is done.
All Pressure ring and resume bolt with water testing is done.
Furnace is start now
Furnace IIFURNACE 2
1076011 Mar 2022Scheduled Maintenance1.check solenoid valve condition and its pipe condition.
2.check pneumatic cylinders and air supply line.
3. check charging chute lekage. if it is than inform HOD.
Furnace IICHARGING CHUTES